ATLAS PF4000-C-HW
ATLAS PF3107-G-IB-HW is a key model in the Tensor series under Atlas Copco, mainly applied to fastener operations in the industrial field. As a torque controller specifically designed for high-speed and precise bolt and nut tightening, it is widely used in automotive, aerospace, railway, marine, and large-scale infrastructure construction industries. This equipment is usually used with high-speed impact nutrunners, serving as the core equipment for achieving high-efficiency assembly and quality control.
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Specifications & Technical Parameters
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Parameter
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Description
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Power
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300W (Standard Configuration)
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Voltage Range
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AC 90–240V, 50/60Hz, supporting wide-range power supply
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Control Mode
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Torque Control, Angle Control, Compound Control (Torque+Angle)
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Communication Interface
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Industrial Ethernet, RS485/RS232 Serial Port, CAN Bus, USB Interface, etc.
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Input Current
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Typically 4-8A, depending on specific configuration and working voltage
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Weight
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Approx. 12–16kg (depending on configuration and accessories)
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Product Features
- High-Precision Torque Control: Adopts advanced closed-loop control technology to achieve extremely precise torque output, ensuring assembly quality.
- Multi-Mode Control: Supports torque, angle, and compound control modes, which can be flexibly switched according to process requirements.
- Modular Design: Supports pluggable modules (such as RBU modules) for tool parameter setting and maintenance, facilitating on-site quick debugging.
- Strong Communication Capability: Compatible with multiple industrial protocols, enabling easy integration into the workshop’s DNC (Distributed Numerical Control) system or process management system.
- Graphical Operation Interface: Equipped with a user-friendly display screen and operation panel, supporting user programming and multi-process step switching.
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Structure & Composition
- Control Unit: The core computing and control module, responsible for signal collection, algorithm processing, and execution command output.
- Input Power Module: Responsible for receiving external power and converting it into the DC voltage required internally.
- Communication Interface Board: A hardware circuit board including Ethernet, CAN, USB and other interfaces.
- Display & Operation Panel: Includes a liquid crystal display (LCD) and buttons for on-site operation and parameter display.
- Input/Output Ports: Used to connect external sensors, light indicators, and other external control devices.
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Application Fields
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Industry
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Application Scenarios
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Automotive Manufacturing
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Body Welding, Chassis Assembly, Engine Final Assembly, etc.
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Aerospace
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Wing Assembly, Engine Assembly, Fuselage Structure Assembly
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Railway & Rail Transit
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Car Body Welding, Track Fastening, Bridge Assembly
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Marine Manufacturing
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Hull Structure Assembly, Pipeline Fastening
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Large-Scale Equipment
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Pipeline and Bolt Assembly of Wind Turbines, Nuclear Power Plants, Petrochemical Equipment
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Installation & Maintenance
Installation
- Location Selection: Install in a well-ventilated and dry environment, avoiding direct sunlight and high-temperature conditions.
- Power Connection: Connect the appropriate voltage (90–240V) according to the model requirements, and pay attention to the load capacity of the power cord.
- Ground Protection: Ensure the control cabinet has good grounding to prevent electromagnetic interference and electric shock risks.
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Maintenance
- Regular Cleaning: Remove internal dust and dirt to keep the cooling fan running normally.
- Connection Inspection: Regularly check the connection status of communication cables, sensor cables, and power cords to prevent loosening.
- Software Upgrade: Regularly check for firmware or software updates released by Atlas Copco official, and upgrade the control system to obtain better performance and compatibility.
- Spare Parts Replacement: It is recommended to equip spare power modules, communication boards, and fans for quick replacement of faulty components.
About Atlas Copco
Atlas Copco is a world-leading provider of sustainable productivity solutions. With decades of experience in industrial equipment research and development, the company is committed to delivering high-quality, efficient and reliable products to global customers, helping industries improve production efficiency and reduce operational costs. The Tensor series torque controllers, represented by ATLAS PF3107-G-IB-HW, are widely recognized in the global industrial assembly field for their excellent performance and stable quality.
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